2016 Ford Explorer problems and recalls

Owners filed 927 complaints on the 2016 Ford Explorer in the last three full years, out of 2,443 on record. The most cited component is the Structure.

2,443
Complaints
15
Recalls
38
Crash reports
14
Fire reports
59
Injuries
30.2
Severity index

Severity index 30.2 Low. The index weights crashes, fires, injuries and fatalities per 100 complaints. How it is calculated.

Middle half of all tracked vehiclesThis vehicle: 30.2p25 46p75 80cleanestworst
Severity index against the quartile range for all tracked vehicles.

Ranked 132 of 141 by severity index among 2016 vehicles with at least 40 complaints, highest first. 6% of those vehicles scored lower. Full 2016 ranking.

Components cited in complaints

StructureStructure: 582 complaints (23.8%)582 24%SteeringSteering: 528 complaints (21.6%)528 22%Unknown Or OtherUnknown Or Other: 426 complaints (17.4%)426 17%EngineEngine: 380 complaints (15.6%)380 16%Power TrainPower Train: 214 complaints (8.8%)214 9%Electrical SystemElectrical System: 125 complaints (5.1%)125 5%Engine And Engine Cooli…Engine And Engine Cooling: 114 complaints (4.7%)114 5%Fuel/Propulsion SystemFuel/Propulsion System: 104 complaints (4.3%)104 4%
A single complaint can cite more than one component, so shares total over 100%.
ComponentComplaintsShare of complaints citing it
STRUCTURE58223.8%
STEERING52821.6%
UNKNOWN OR OTHER42617.4%
ENGINE38015.6%
POWER TRAIN2148.8%
ELECTRICAL SYSTEM1255.1%
ENGINE AND ENGINE COOLING1144.7%
FUEL/PROPULSION SYSTEM1044.3%

Complaints filed per year

01753502015: 42016: 2132017: 2602018: 1822019: 2292020: 1672021: 1582022: 1972023: 3132024: 2692025: 3452026: 106 (partial year)151617181920212223242534526
Complaints by the calendar year they were filed. The hatched bar is the current year to date.
YearComplaints
20154
2016213
2017260
2018182
2019229
2020167
2021158
2022197
2023313
2024269
2025345
2026 (year to date)106
Filings in 2023 to 2025 ran 1.8x those in 2020 to 2022 (927 against 522).

Recall campaigns

CampaignReportedComponentSummary
19V43500010/06/2019SUSPENSION:REARFord Motor Company (Ford) is recalling certain 2011-2017 Explorer vehicles. The rear suspension toe links may fracture due to stress on the rear suspension.
17E04800028/08/2017WHEELS:HUBFord Motor Company (Ford) is recalling certain Wheel Hub Bearing assemblies, part number HB5Z-1104-C, incorrectly listed as being for installation on the rear axles of 2011-2017 Ford Explorer 4X2 vehicles. These bearings assemblies were manufactured without a self retention feat
16V47500028/06/2016SEATS:FRONT ASSEMBLY:RECLINERFord Motor Company (Ford) is recalling certain model year 2016 Ford Explorer and F-150 vehicles equipped with a manual recline driver's seat. The seat back frame may have insufficient welds which may not meet the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numb
17V76700029/11/2017SEATSFord Motor Company (Ford) is recalling certain 2016 F-150 and Explorer vehicles. Loose power seat adjuster pivot bolts may cause the front seat cushions to detach and not properly restrain the seat occupant in the event of a crash.
15V60500028/09/2015FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTINGFord Motor Company (Ford) is recalling certain model year 2015 Ford Taurus, Lincoln MKS, and 2016 Ford Explorer vehicles manufactured on July 24, 2015. During vehicle production, the fuel tank attachment bolts may not have been properly tightened. As a result, the fuel tank str
16V18300031/03/2016ENGINE AND ENGINE COOLING:ENGINEFord Motor Company (Ford) is recalling certain model year 2015-2016 Lincoln MKC vehicles manufactured November 25, 2013, to January 25, 2016, and 2016 Ford Explorer vehicles manufactured October 20, 2014, to January 28, 2016. The affected vehicles are equipped with 2.3L GTDI eng
15V46400024/07/2015PARKING BRAKEFord Motor Company (Ford) is recalling certain model year 2015 Ford Taurus, Ford Flex, and Lincoln MKS vehicles manufactured May 4, 2015, to May 23, 2015, Lincoln MKT vehicles manufactured May 4, 2015, to May 21, 2015, and 2015-2016 Ford Explorer vehicles manufactured May 4, 2015
21V31600005/05/2021STRUCTURE:BODYFord Motor Company (Ford) is recalling certain 2016-2019 Explorer vehicles. The retention pins could loosen and allow the roof rail covers to detach from the vehicle.
20V69200010/11/2020POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFTFord Motor Company (Ford) is recalling certain 2014-2016 Explorer, 2014-2015 Taurus and 2014 Edge vehicles equipped with 2.0L or 2.3L engines and front wheel drive. The support bracket for the front drive axle halfshaft may fail.
21V53700015/07/2021SUSPENSION:REARFord Motor Company (Ford) is recalling certain 2013-2017 Explorer vehicles originally sold, or ever registered, in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, P
20V67500012/03/2021SUSPENSION:REARFord Motor Company (Ford) is recalling certain 2013-2017 Explorer vehicles originally sold, or currently registered in Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire,
24V03100019/01/2024STRUCTURE:BODY:ROOF AND PILLARSFord Motor Company (Ford) is recalling certain 2011-2019 Explorer vehicles. The A-pillar trim retention clips may not be properly engaged, allowing the trim to detach.
25V34700023/05/2025STRUCTURE:BODYFord Motor Company (Ford) is recalling certain 2016-2017 Explorer vehicles. The driver and front passenger B-Pillar door trim may detach while driving.
25V68500010/10/2025EQUIPMENT:ELECTRICAL:ENGINE BLOCK HEATERFord Motor Company (Ford) is recalling certain 2016-2019 Lincoln MKC, 2016-2023 Explorer, 2019-2020 Fusion, 2019-2024 Ranger, 2020-2022 Lincoln Corsair, Escape, 2021-2024 Bronco, Bronco Sport, and 2022-2024 Maverick vehicles. The engine block heater may crack and develop a coolan
26V44800014/07/2026STRUCTURE:BODYFord Motor Company (Ford) is recalling certain 2016-2019 Explorer vehicles. The roof rail covers may come loose and detach from the vehicle.

Other Ford Explorer model years

Severity index for every other model year on file. Compare all 14 years side by side.

Source. NHTSA public complaint and recall APIs (api.nhtsa.gov), retrieved 2026-09-07. Complaints are unverified consumer reports. Totals vary with units sold and years on the road. Not affiliated with NHTSA or any manufacturer.